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SAE (Standards for Automotive Engineers) threads are more common in industrial and automotive applications. For electrical feedthroughs, the preferred interface is an O-ring seal design versus a metal-to-metal seal with a tapered thread. SAE feedthroughs have an O-ring is installed between the thread and hex of the feedthrough. Straight threads engage with the mating surface and seal between the hex housing, O-ring, and mating surface. SAE feedthroughs can typically operate at higher pressures than NPT threads, but require more mating surface wall thickness to manage the pressure. Metric threads are also available in tapered and straight thread applications. The same materials and sealing methods are also available.

Douglas Electrical Components can hermetically seal a variety of electrical connections in an SAE configuration. Hermetic terminal seals are very popular for transmitting power in compressor and motor applications, utilizing SAE threads. Douglas offers a variety of standard configurations within the StudSeal motor terminal line.

Connectors, wires and circuits are also available in SAE feedthrough designs. Douglas can combine various types of electrical connections to simplify installation or retrofit existing designs. We source high quality electrical components to include in the design.

 

Features

FEATURES
  • Hermetically seal a variety of electrical connection types in vacuum and positive pressure environments
  • Simple threaded installation
  • Create a high density, hermetic wire feedthrough using our epoxy technology
  • Hermetically seal optical fibers in pressurized environments
  • Design connectors to either end of the feedthrough for plug-and-play connections
  • Integrate flex or rigid circuits for OEM applications requiring a high density, lightweight design
SAE ADVANTAGES
  • Designs for medium to high pressure
    applications
  • Variety of threaded options
SAE DISADVANTAGES
  • O-ring sealing technology in most common types
  • More complicated thread machining can increase housing cost
  • Requires thicker bulkheads

Products

FAQ

What is an SAE electrical feedthrough?

An SAE electrical feedthrough allows power or signal to “feed” or “pass” through from one end of a mechanical interface to another. In this case, the feedthrough uses an SAE fitting to mechanically interface with the device, control box, or wall.

Why would I choose an SAE feedthrough versus an NPT feedthrough?

SAE feedthroughs can typically operate at higher pressures. For customers with a preference to seal against an O-ring, the SAE fitting is a suitable option. NPT feedthroughs can require less wall thickness than an SAE fitting, so contact our engineers to discuss your application.

What materials are available?

Douglas has both in-house CNC machining as well as external suppliers; we can machine SAE fittings out of a variety of materials including stainless steel, high-strength nickel alloys, aluminum, and copper. Contact our engineers to review the pressure, temperature, and liquid or gas compatibility requirements to ensure that the correct fitting is designed.

How can I calculate the wire density capabilities within the feedthrough?

Contact our sales engineers; our team can confirm the wire density of a feedthrough based on the inside diameter hole, wire gauge, and conductor count. Our technology creates a high-density solution, minimizing the number of feedthroughs required or the space and weight of the feedthrough itself.

How is Douglas hermetically sealing to the electrical connection?

Douglas uses a high-strength hermetic epoxy to hermetically seal to the electrical connection. For wire applications for example, our epoxy bonds directly to the conductor to prevent any leaks in vacuum or positive pressure. This performs beyond a water-tight connection.

Image Library

Images
SAE threaded hermetic wire to cable feedthrough

SAE threaded hermetic wire to cable feedthrough

SAE threaded hermetic wire to cable feedthrough. Use braided cable assemblies to protect against harsh environments while mounting wires or fibers on the opposite side of the bulkhead.

Fiber Optic Feedthrough with Epoxy Strain Relief Extension

Fiber Optic Feedthrough with Epoxy Strain Relief Extension

Fiber Optic Feedthrough with Epoxy Strain Relief Extension

Hermetically sealed wire assembly through SAE housing with integral connectors

Hermetic SAE Wire Feedthrough

Hermetically sealed wire assembly through SAE housing with integral connectors

PotCon SMA hermetic feedthrough connector

PotCon SMA hermetic feedthrough connector

PotCon SMA hermetic feedthrough connector with UNF thread. Select single connection feedthroughs or integrate into a larger plate assembly.

PotCon-high-temperature-feedthrough-scaled

High Temperature Feedthru Capabilities

Design feedthroughs with high temperature wires.

hermetic flex feedthrough with threaded bulkhead fitting

Hermetic Flex Feedthrough

Hermetic flex feedthrough with threaded bulkhead fitting

Hermetic BNC connector with integral wires

Backpotted BNC connector

Hermetic BNC-99 connector with integral wires

OptiSeal Hermetic FIber Optic Feedthroughs

OptiSeal Feedthrough

OptiSeal Hermetic FIber Optic Feedthroughs

Documents & Downloads

Literature
Douglas Electrical Components Catalog Cover

Douglas Electrical Components Catalog

PDF Catalog

StudSeal Hermetic Terminal Seals

PDF Catalog
Whitepapers
hermetic seal whitepaper cover

Types of Hermetic Seals: Glass-to-Metal Vs. Epoxy

PDF Catalog
Designing with CircuitSeal whitepaper cover

Designing with CircuitSeal

PDF Catalog
when wire feedthroughs make sense whitepaper cover

When Wire Feedthroughs Make Sense

PDF Catalog
Certificates & Standards

ISO 9001:2015 Certificate

PDF Catalog

ISO 14001:2015 Certificate

PDF Catalog

ITAR-DDTC Registration

PDF Catalog