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Hermetic feedthroughs are an increasingly important technology in a variety of alternative energy applications—including smart grids, wind turbines, wave power systems, lithium batteries, hybrid vehicles, alternative fuel vehicles, charging and filling stations, solar energy, and magnetic bearing flywheels.  Hermetic feedthroughs are designed to protect and seal from one environment to another.  Electronics, wires, or power sources are being exposed to liquids and gases generating energy.  Douglas Electrical partners with its customers in the alternative energy space to build customized solutions that enable the transmission of power or signal in these types of environments and new applications, from hydrogen to hermetically sealed battery compartments.

Alternative energy can mean better for the environment, yet also more challenging in terms of operating conditions. Douglas Electrical manufactures electrical feedthroughs for hazardous and non-hazardous environments.  Gas storage systems including at cryogenic temperatures can require hermetic electrical seals between the gas and external environment. These seals often need third-party approvals to standards such as IEC 60079. Douglas Electrical components partners with customers to achieve the standard for customized feedthrough designs as well as offers a standard line of explosion-proof NPT feedthroughs.

While transformers are used in the traditional transmission and distribution market, Douglas also manufactures feedthroughs for this equipment used in alternative energy platforms. Windmills, as an example, use transformers to transmit power generated by the turbine. Douglas manufactures feedthroughs for power and signal applications using wires, connectors, or terminals. These seals can be used in both on and off-shore environments, with a hermetic epoxy designed and various housing options to survive the environmental conditions.

Solution Images

Images
PotCon power feedthrough assembly

PotCon Power Feedthrough Assembly

PotCon hermetic power feedthrough assembly. Hermetically seal cables directly into the bulkhead connector assembly.

Motor high power terminal feedthroughs with NPT and copper studs work in compressors ranging in size from fractional horsepower to high-tonnage.

Motor High Power Terminal Seal

Motor high power terminal feedthroughs with NPT and copper studs work in compressors ranging in size from fractional horsepower to high-tonnage.

hermetic feedthrough for enclosure

Sealed Electronics Cavity

Hermetically sealed housing from circuit board to wire assembly

Integral optic fiber wire assembly with backpotted 38999 connector for plug-and-play use

Fiber Optic 38999 Connector

Integral optic fiber wire assembly with backpotted 38999 connector for plug-and-play use

Circuit board sealed assembly

Circuit Board Sealed Assembly

Rigid-flex CircuitSeals reliably seal complex electrical packages based on flex PCB connectors that combine flexible and rigid sealer substrates.

RBTW T&D waterproof connector with NPT and wire leads

RBTW Waterproof Connector with NPT and wire leads

RBTW designed for environments that are submerged in water/liquid

Multi-conductor hermetic wire feedthrough with NPT Threads

DuctorSeal Wire Feedthru

Multi-conductor hermetic wire feedthrough with NPT Threads

cryogenic wire feedthrough JIC fitting

Cryogenic Wire Feedthru

Cryogenic wire feedthrough with JIC fitting allows for operation in high pressure and low temperatures.

OptiSeal threaded fiber optic hermetic feedthrough

OptiSeal threaded fiber optic hermetic feedthrough

OptiSeal threaded fiber optic hermetic feedthrough

fiber optic NPT threaded electrical feedthrough conduit seal

NPT Fiber Optic Wire Bushing

Fiber optic NPT threaded electrical feedthrough conduit seal

vacuum liquid/fluid feedthrough applications

Sealed Feedthrough Assembly

Hybrid JacketSeal-DuctorSeal feedthroughs are used in applications requiring both true hermetic sealing and fluid blocking—such as this hybrid feedthrough that seals both the vacuum chamber and heat transfer fluid for a magnetic bearing flywheel.

StudSeal hermetic terminal seal plate assembly

Hermetic Terminal Plate Assembly

Customized hermetic terminal plate assembly

Features

TECHNICAL ADVANTAGES
  • One hundred percent testing for leak and electrical performance.
  • Custom engineered sealing systems tailored to specific application requirements.
  • Pressure ranges from 1×10-9 Torr to 15,000psi.
APPLICATIONS EXAMPLES

Products

Documents

Whitepapers
automotive electronics whitepaper

Hermetic Feedthroughs Block Moisture in Tomorrow's Automotive Electronics

PDF Catalog
battery sealing strategy whitepaper

Battery Sealing Strategies

PDF Catalog
hermetic feedthrough whitepaper image

Hermetic Feedthroughs for Magnetic Bearing Chiller Compressors

PDF Catalog
hermetic seal whitepaper cover

Types of Hermetic Seals: Glass-to-Metal Vs. Epoxy

PDF Catalog
backpotting connector cover

Five Reasons to Design with a Hermetic Backpotted Connector

PDF Catalog
Designing with CircuitSeal whitepaper cover

Designing with CircuitSeal

PDF Catalog

Wire Bushings for Hazardous Locations

PDF Catalog

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