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Face seal housings are designed to create a hermetic, air-tight seal between two surfaces to maintain pressure or vacuum pressure. It is a common electrical feedthrough interface for passing cables or connectors through a panel or enclosure. Electrical feedthroughs with a face seal use an O-ring and jamnut to mechanically seal the feedthrough to the wall or chamber. The O-ring material can be customized, although Nitrile and Buna-N are commonly used. A variety of standard sizes are available for the threaded connections, making it simple to design the mechanical interface of the wall or chamber.

One key difference between these two types of seals is the direction of the sealing force. A vacuum face seal is subjected to an inward sealing force, while a pressure face seal is subjected to an outward sealing force. This means that a vacuum face seal must be able to withstand the inward force of the vacuum, while a pressure face seal must be able to withstand the outward force of the pressurized fluid or gas.

Douglas Electrical Components will manufacture a hermetic electrical feedthrough with virtually any connector, wire, or optical fiber on the market. Further, we can combine different electrical connection types on either side of the face seal to simplify your installation and increase reliability.

Work with our technical sales engineers to confirm the electrical connection you prefer and we’ll design and quote the feedthrough that best aligns to your needs. Additionally, we offer competitive lead times with expedites as low as one week possible.

Features

PERFORMANCE CAPABILITIES
  • < 1×10-9 cc Helium per second
  • Operating temperatures range from 4 K (LHe) through high temperatures of 200°C
  • Standard tooling and LEAN operational set up to keep your footprint smaller and overhead down, while maintaining quality
COMMON CONNECTOR TYPES
  • MIL-spec connectors including MIL-DTL-38999, MIL-DTL-5015, MIL-DTL-26482, MIL-DTL-24308, and MIL-DTL-83513
  • D-sub hermetic connectors for vacuum applications
  • Micro-D hermetic connectors
  • Regular and standard density (HDM)
  • High density (HDD)
  • Nano-D
  • Coaxial connectors (SMA, BNC, Triax, SHV, and more)
  • Thermocouple
  • Convenience power cables with integral connectors
  • USB including Type A and C
  • RJ-45 Ethernet connectors
ELECTRICAL CONNECTION TYPES
  • Connectors
  • Wires
  • Cables
  • Optical Fibers
  • Circuits
  • And more!

Featured Products

FAQ

What are the advantages of a face seal?
  • Used with thin wall
  • Standard interfaces
  • Simple to install
What are the disadvantages of a face seal?
  • Bulky
Are vacuum and positive pressure interfaces installed in different ways?

A vacuum face seal is subjected to an inward sealing force, while a pressure face seal is subjected to an outward sealing force. This means that a vacuum face seal must be able to withstand the inward force of the vacuum, while a pressure face seal must be able to withstand the outward force of the pressurized fluid or gas.=

What are the recommended torque values for standard vacuum face seal housings?

Here is a breakdown of the recommended installation torque values of standard vacuum face seal housings:

Thread Size Torque [ft-lb]
1/2″ 10
1″ 14
1 1/4″ 16
1 3/4″ 18
2 3/4″ 20

Image Library

Images
USB hermetic electrical feedthroughs

USB Wire and Connector Feedthroughs

Hermetically seal USB connections with wire or connector interfaces for vacuum and pressure applications

Hermetic USB 3.0 hermetic feedthrough with vacuum face seal mechanical interface

USB PotCon Hermetic Vacuum Face Seal

Hermetic USB 3.0 hermetic feedthrough with vacuum face seal mechanical interface

USB-C hermetic feedthrough with vacuum face seal configuration

Hermetic USB-C Bulkhead Connector

USB-C hermetic feedthrough with vacuum face seal configuration

USB-C hermetic bulkhead connector with small jamnut design

Compact Hermetic USB Assembly

USB-C hermetic bulkhead connector with small jamnut design

hermetic hdmi feedthrough connector with vacuum face seal

Hermetic HDMI Feedthrough

Design with connectors such as HDMI interfaces for vacuum and pressure applications.

PotCon hermetic plastic bulkhead connector

PotCon hermetic plastic bulkhead connector

PotCon hermetic plastic bulkhead connector. Douglas can hermetically seal virtually any connector material into a bulkhead feedthrough.

PotCon SMA hermetic feedthrough connector

PotCon SMA hermetic feedthrough connector

PotCon SMA hermetic feedthrough connector with UNF thread. Select single connection feedthroughs or integrate into a larger plate assembly.

Hermetic SMA coaxial feedthrough with vacuum face seal interfaces and four connections

Hermetic SMA Coaxial Feedthru

Hermetic SMA coaxial feedthrough with vacuum face seal interfaces and four connections

Hermetic Vacuum face seal feedthrough with 6 SMA connectors

Hermetic PotCon Coax Feedthru

Hermetic Vacuum face seal feedthrough with 6 SMA connectors

Hermetic bulkhead thermocouple MIL-spec connector assembly

Traditional PotCon Assembly

Hermetic bulkhead thermocouple MIL-spec connector assembly with vacuum face seal

Sealed Vacuum Fiber Optic Feedthrough

Sealed Vacuum Fiber Optic Feedthrough

OptiSeal Fiber Optic feedthroughs can be provided in cable or connector-based styles. Create an optical fiber feedthrough without signal loss.

Hermetic optical fiber feedthrough with MTP connectors and vacuum face seal

Hermetic MTP Fiber Optic Feedthru

Hermetic optical fiber feedthrough with MTP connectors and vacuum face seal

hermetic bulkhead feedthrough with fiber optic connector and integral wires

Hermetic bulkhead fiber optic feedthrough

Fiber Optic connector and cable integrated into a bulkhead assembly

High Voltage 20kV 15nA DuctorSeal hermetic wire feedthrough

20kV 15nA DuctorSeal Hermetic Wire Feedthru

High Voltage 20kV 15nA DuctorSeal hermetic wire feedthrough

PotCon ribbon cable hermetic assembly

PotCon ribbon cable hermetic assembly

PotCon ribbon cable hermetic assembly. If the connector is commercially available, we can source it and integrate it within an electrical feedthrough.

Hermetic Electrical Feedthroughs

Hermetic Wire to Cable Feedthru

Create hermetic electrical feedthroughs between wire and cable

Multi-flex hermetic feedthrough circuit with face seal housing and jam nut

Multi-flex hermetic feedthrough

Multi-flex hermetic feedthrough circuit with face seal housing and jam nut

Multi-Optical fiber connectors in signal hermetic vacuum face seal assembly

Fiber Optic Bulkhead Feedthrough

Multi-Optical fiber connectors in signal hermetic vacuum face seal assembly

hermetic bulkhead convenience feedthrough

Hermetic Convenience Feedthru

Hermetic bulkhead convenience feedthrough to provide power to instrumentation within gloveboxes and chambers is designed with a vacuum face seal for simplified installation.

56269 15-position micro-D feedthrough with reversible mounting

15 Position Micro-D Reversible Feedthru

56269 15-position micro-D feedthrough with reversible mounting showing receptacle side

StudSeal power feedthrough with right angle connections are available as well as threaded studs. High current studs of our hermetically sealed electrical connectors handle up to 1,000 amps to meet most of process power needs.

Right-angle StudSeal Power Feedthru

StudSeal power feedthrough with right angle connections are available as well as threaded studs. High current studs of our hermetically sealed electrical connectors handle up to 1,000 amps to meet most of process power needs.

Custom hermetic PCB connector and circuit board hermetically sealed in M40 hermetic aluminum housing

Hermetic M40 Face Seal Feedthrough

Custom hermetic PCB connector and circuit board hermetically sealed in M40 hermetic aluminum housing

Documents & Downloads

Downloads
Douglas Electrical Components Catalog Cover

Douglas Electrical Components Catalog

PDF Catalog
space simulation feedthru cover page

Space Simulation Application Note

PDF Catalog
glovebox feedthrough application cover

Glove Box Feedthrough Application Note

PDF Catalog
vacuum freeze dryer feedthru cover page

Vacuum Freeze Dryer & Lyophilizer Feedthroughs

PDF Catalog
Datasheets
Hermetic D-sub datasheet

D-sub Hermetic Connector Feedthroughs

PDF Catalog
Hermetic Micro-D datasheet

Micro-D Hermetic Connector Feedthroughs

PDF Catalog
Whitepapers
hermetic seal whitepaper cover

Types of Hermetic Seals: Glass-to-Metal Vs. Epoxy

PDF Catalog

The Six Challenges Of Specifying And Procuring Hermetic Feedthroughs For Space Simulation

PDF Catalog
when wire feedthroughs make sense whitepaper cover

When Wire Feedthroughs Make Sense

PDF Catalog
fiber optic feedthrough whitepaper cover

Versatile Hermetic Epoxy Seals Protect Fiber Optic Cable and Ensure Signal Quality

PDF Catalog
Material Data

RoHS Certificate of Conformance

PDF Catalog

REACH Statement

PDF Catalog

NASA Outgassing Report, 1469-1481

PDF Catalog

NASA Outgassing Report, 29885-1481

PDF Catalog

NASA Outgassing Report, 7113-1470

PDF Catalog

Epoxy Data 29885-1470

PDF Catalog

Epoxy Data 7113-1481

PDF Catalog
Certificates & Standards

ISO 9001:2015 Certificate

PDF Catalog

ISO 14001:2015 Certificate

PDF Catalog

ITAR-DDTC Registration

PDF Catalog

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