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Air conditioning and refrigeration equipment is under continuous pressure to increase efficiency.  Carrying from 10 to over 1,000 amps, our compressor feedthroughs are used in millions of air conditioning and refrigeration units throughout the world. These hermetic terminal seals are built to withstand high pressure and high power in compressors ranging from fractional horsepower units to multiple tons.  Compressor feedthroughs (also referred to as compressor terminal seals) can be combined into a plate assembly to simplify installation and minimize threaded connections and leak paths in larger systems such as chillers and screw compressors. Standard NPT and SAE assemblies are available as well as custom designed terminal seals integrated directly into housings, custom threads, or flanges. Douglas manufactures complete hermetic packages versus competitor semi-hermetic compressor seals.

Motor high power terminal feedthroughs with NPT and copper studs work in compressors ranging in size from fractional horsepower to high-tonnage.
Threaded high temperature hermetic feedthrough with high temp wire

Our hermetic wire feedthroughs are available in a variety of sizes and configurations to support specific OEM requirements for transmission of power and signal.  Feedthroughs can be configured as standard wires, jacketed cables, or customized assemblies integrating hermetic connectors or machined components.  For refrigeration applications operating in hazardous locations such as natural gas compressors, Douglas Electrical Components manufactures explosion-proof feedthroughs to the latest standards. Our feedthroughs create a hermetic seal in pressurized systems to enable measurement inside a liquid or gas process while maintaining a hermetic seal from outside. The hermetic seal can be configured in a variety of housing types including NPT feedthroughs, radial O-rings, and face seals.

Hermetic bulkhead connectors create a simple solution for OEM applications.  Connectors can be selected from virtually any manufacturer and integrated into an assembly that installs quickly with the proper level of system protection. For example, condensation and icing in refrigerant systems can cause electrical shorts; Douglas can offer customized hermetic, moisture-tight connector assemblies to protect sensors and electronics.

Industrial circular connector (M12) with jamnut mount and integral cable harness
Hermetically sealed 1 inch NPT SC fiber feedthrough

Fiber optic feedthroughs are trending for greater utilization for signal transmission in HVAC applications.  Douglas Electrical can manufacture a hermetic fiber optic connector or cable assembly to integrate within a bulkhead to transmit fiber optic signals.

Product Example Images

Images
StudSeal power feedthrough with right angle connections are available as well as threaded studs. High current studs of our hermetically sealed electrical connectors handle up to 1,000 amps to meet most of process power needs.

Right-angle StudSeal Power Feedthru

StudSeal power feedthrough with right angle connections are available as well as threaded studs. High current studs of our hermetically sealed electrical connectors handle up to 1,000 amps to meet most of process power needs.

group photo of hermetic terminal seals

StudSeal Group

StudSeal is available in various configurations to transmit power.

Motor high power terminal feedthroughs with NPT and copper studs work in compressors ranging in size from fractional horsepower to high-tonnage.

Motor High Power Terminal Seal

Motor high power terminal feedthroughs with NPT and copper studs work in compressors ranging in size from fractional horsepower to high-tonnage.

StudSeal radial O-ring compressor terminal seal

StudSeal radial O-ring compressor terminal seal

StudSeal radial O-ring compressor terminal seal

Industrial circular connector (M12) with jamnut mount and integral cable harness

Backpotted jamnut connector harness

Industrial circular connector (M12) with jamnut mount and integral cable harness

hermetic wire high power feedthrough connector

hermetic wire high power feedthrough connector

Hermetic wire high power feedthrough in a connector-to-wire configuration for simpler integration.

PotCon industrial circular metric connector with integral wires

Hermetic Circular Connector

PotCon industrial circular metric connector with integral wires

Radial O-ring wire feedthrough

Radial O-ring wire feedthrough

High density wire feedthroughs for high pressures and volumes.

Threaded high temperature hermetic feedthrough with high temp wire

High Temperature Wire Feedthru

Threaded high temperature hermetic feedthrough with high temperature wire

hermetic NPT cable feedthrough with M12 connectors

Hermetic M12 Feedthrough with NPT Bulkhead Mounting

Connectorized 6 Position M12 hermetic cable assembly designed for NPT bulkhead mounting

OptiSeal fiber optic hermetic connector

OptiSeal fiber optic hermetic connector

OptiSeal fiber optic hermetic connector; hermetically seal your fiber cables and connectors with customized bulkhead fittings.

Busbar power feedthrough assembly

Busbar power feedthrough assembly

Busbar power feedthrough assembly

Turnkey Terminated NPT Cable Feedthrough.

Turnkey Terminated NPT Cable Feedthrough.

Turnkey Terminated NPT Cable Feedthrough. Simplify field installation and maintenance with a pre-terminated cable assembly.

RBTW T&D waterproof connector with NPT and wire leads

RBTW T&D waterproof connector with NPT and wire leads

RBTW waterproof connector with NPT and wire leads

Hermetic NPT feedthrough with push/pull connector

Hermetic NPT feedthrough with push/pull connector

Hermetic NPT electrical feedthrough with push/pull connector provides a compact footprint with inexpensive sealing method.

Coaxial type N hermetic feedthrough

Coaxial type N hermetic feedthrough

Compact hermetic type-N hermetic feedthrough with solder cup end

Hermetic terminal seal in flange

Threaded and Tabbed Hermetic Terminal Seal

Threaded studs in custom housing.

Features

TECHNICAL ADVANTAGES
  • Hermetic electrical feedthroughs with mounts and waterproof connectorization—including a hermetic equivalent to the IP-68, NEMA 6P-rated, Brad Harrison, and Woodhead design.
  • Manufactured and approved for use in refrigerant equipment per UL 984, UL 207, CSA C22.2 No. 140.3 and CSA C22.2 No. 140.2 by UL file number SA10259.
  • Compatible with common refrigerants and oils including: PEO oil, PVO oil, R12, R123, R134a, R22, R245FA, CO2 and others.
EXAMPLE APPLICATIONS
  • Protection of charge sensors in leak detection applications
  • Hermetically sealed power and signal cables for magnetic bearings in high performance compressors
  • Test systems
  • High pressure CO2
  • Thermocouple feedthroughs and other sensor connections
  • Condition monitoring equipment installed in harsh environments

Featured Products

Documents

Literature
Douglas Electrical Components Catalog Cover

Douglas Electrical Components Catalog

PDF Catalog
radial O-ring feedthru cover page

Radial O-ring Feedthroughs

PDF Catalog
vacuum freeze dryer feedthru cover page

Vacuum Freeze Dryer & Lyophilizer Feedthroughs

PDF Catalog

StudSeal Hermetic Terminal Seals Datasheet

PDF Catalog
Whitepapers
hermetic feedthrough whitepaper image

Hermetic Feedthroughs for Magnetic Bearing Chiller Compressors

PDF Catalog
hermetic seal whitepaper cover

Types of Hermetic Seals: Glass-to-Metal Vs. Epoxy

PDF Catalog
backpotting connector cover

Five Reasons to Design with a Hermetic Backpotted Connector

PDF Catalog

New Cryogenic Feedthrough Improves Ease-Of-Use

PDF Catalog
when wire feedthroughs make sense whitepaper cover

When Wire Feedthroughs Make Sense

PDF Catalog
Material Data

RoHS Certificate of Conformance

PDF Catalog

REACH Statement

PDF Catalog
Certificates & Standards

ISO 9001:2015 Certificate

PDF Catalog

ISO 14001:2015 Certificate

PDF Catalog

UL984 Standard for Hermetic Refrigerant Motor Compressors

PDF Catalog

UL 1203 Explosion-Proof and Dust-Ignition-Proof Electrical Equipment for Use in Hazardous (Classified) Locations

PDF Catalog

UL764 Component Wiring Harnesses approval

PDF Catalog

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