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A cryogenic feedthrough is a specialized type of electrical connector that is used to transmit electrical signals or power through a cryogenic environment. A cryogenic environment is a type of low-temperature environment, typically at temperatures below -100°C, and is commonly used in scientific and industrial applications. Cryogenic feedthroughs are designed to maintain a reliable electrical connection between two devices or components while operating in a cryogenic environment. Devices operating in a cryogenic environment could include sensors, processors, and communication systems.

Douglas Electrical Components manufactures customized electrical feedthroughs for various types of cryogenic equipment and systems, from land-based to off-shore. Our hermetic epoxy ensures wires, terminals, cables, connectors, and fibers are hermetically sealed in the cryogenic environment. Hermetic epoxy allows for both design flexibility and high-density electrical connection points to minimize the number of feedthroughs in the cryogenic environment and thus potential leak paths. Our epoxy is rated for cryogenic temperatures.

Our design team has performed various tests under pressure and temperature cycles to ensure a hermetic bond between the electrical interface and mechanical housing, both in-house as well as third-party testing. A recent example tested a custom cryogenic feedthrough down to -320°F with 300 PSI for a 30 minute duration.

Flanges and housings are customizable to our customers’ exact specifications. From large diameter bolt-on flanges to threaded connections, our hermetic cryogenic feedthroughs can directly integrate into existing mechanical interfaces.

 

Featured Design

Cryogenic Feedthrough

Our Technology

Hermetic sealing combines epoxy resin and a housing material such as stainless steel to encapsulate an electrical conductor such as a pin, stranded wire, or threaded stud. The conductor feeds through the opening with the epoxy curing to create a hermetic seal. Various types of epoxies can be used, which can yield varying results in hermetic performance, chemical compatibility, and outgassing. Our designs enable customers to increase signal density, mix conductor types, and integrate connectors and terminals for a hermetically sealed connection for power or signal.

Cryogenic Solutions

Images
cryogenic wire feedthrough JIC fitting

Cryogenic Wire Feedthru

Cryogenic wire feedthrough with JIC fitting allows for operation in high pressure and low temperatures.

Cryogenic Feedthrough

Cryogenic Power Feedthrough

Cryogenic Feedthrough design with three power feedthroughs integrated into a custom flange.

four pin high pressure hermetic feedthrough

High Pressure Feedthrough Connector

Use connectorized hermetic feedthroughs for to simplify installation.

RBTW hermetic connector to thermocouple wire feedthrough with CF flange

PotCon CF Hermetic Feedthrough

RBTW hermetic connector to thermocouple wire feedthrough with CF flange

Hermetic coaxial feedthrough with NPT threads and coaxial wires

Hermetic Coax Wire Feedthrough

Hermetic coaxial feedthrough with NPT threads and coaxial wires

Hermetic MIL-DTL-38999 connector to wire assembly with O-ring seal rear view

Hermetic 38999 Wire Assembly

Hermetic MIL-DTL-38999 connector to wire assembly with O-ring seal rear view

Explosion-proof rated wire bushing with brass fitting and labeled conductors

Hermetic NPT Wire bushing

Explosion-proof rated wire bushing with brass fitting and labeled conductors

hermetically sealed electrical feedthrough from PCB to cable in threaded housing

Sensor Hermetic Assembly

Hermetically sealed electrical feedthrough from PCB to cable in threaded housing

Explosion-proof wire bushing seal; combine wires, cables, and connectors on either end of the bulkhead feedthrough fitting.

Explosion-proof Wire Bushing - Cable to Wire

Explosion-proof wire bushing seal; combine wires, cables, and connectors on either end of the bulkhead feedthrough fitting.

Hermetic wire bushing 3D image with cutaway of housing to show hermetic sealing of conductor

Hermetic assy - 3D

Hermetically seal your electrical feedthrough while customizing it to your exact needs.

Features

OPERATING CONDITIONS
  • Operate up to 30,000V AC
  • Hermetically seal against gases stored at cryogenic temperatures
TECHNICAL ADVANTAGES
  • Directly integrate wires, cables, and terminals into a cryogenic environment without Coefficient of Thermal Expansion Challenges of other technologies
  • Connect to wires, cables or connectors in the atmospheric environment for simplified system installation
  • Create hermetic packages that meet global hazardous location standards including explosion-proof rated hermetic seals
  • Create a high-density hermetic electrical feedthrough, minimizing feedthrough passages and potential leak points.
COMMON CONNECTION TYPES
  • Wires and cables
  • Thermocouple wires
  • Studs and terminals
  • Optical Fibers
  • Connectors
APPLICATIONS
  • Cryogenic storage tanks
  • IoT monitoring equipment
  • Transportation vehicles
  • Off-shore Equipment
  • Gloveboxes
  • Medical equipment

Featured Products

Documents

Downloads

New Cryogenic Feedthrough Improves Ease-Of-Use

PDF Catalog
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Cryogenic Feedthrough Capabilities

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Oil & Gas Feedthrough Capabilities Brochure

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When Wire Feedthroughs Make Sense

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UL 1203 Explosion-Proof and Dust-Ignition-Proof Electrical Equipment for Use in Hazardous (Classified) Locations

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